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Big Brake Kit

XYZ Racing Hollow Front Brake Kit — Volvo V40 (1995-2004)

SKU: XYZ-BRK-BKF-VL-008-FRONT

  • IncludesFront axle pair (2 discs + 2 calipers)
  • PositionFront
  • Disc Ø304–444 mm
  • Caliper pots4 / 6 / 8 / 12-pot
  • Lead time10–15 working days

Fits Volvo V40 (1995-2004)

Brake pad compound

Street: quiet, low-dust, strong cold bite for road driving. Sport: higher temperature range and more bite for fast road and occasional track. Racing: maximum fade resistance for sustained track use (noisier and dustier cold). Match the pad to how hard you actually brake.

Disc size

Caliper grade

Hollow is the standard caliper: a lighter hollow-body forged caliper with a dust cover and a 5-year warranty. Hollow Racing drops the dust cover for sustained high-temperature use (rated to 1000°C, 2-year warranty) — the track-grade choice.

Caliper colour

Painted colours are included. Polished-forged finishes are mirror-polished forged calipers (Titanium, Gold, Silver); candy colours are a deep, mirror-reflection paint. Both are premium upgrades — fuller detail further down the page.

Painted — includedTell us the exact Pantone (PMS) code you want the calipers painted.Polished forgedCandy
Disc style

Drilled discs (cross-drilled holes) vent gas and water and look aggressive; slotted discs (surface grooves) wipe the pad face clean and resist fade under sustained hard use. Same price — choose on looks or how you drive.

Centre bell

The centre bell is the CNC-machined aluminium hat that joins the disc to the hub. Standard anodized is included; a two-tone bell adds an anodized accent ring in your choice of colour; titanium is the lightest, forged option.

Carbon-ceramic rotor

Carbon-ceramic rotors are a special-order track upgrade: far lighter than steel, fade-resistant at extreme temperatures and extremely long-lived. The price follows the disc size you choose above. The standard two-piece steel rotor is included.

Configured price£1,800.00Inc. VAT

Lead time: 10–15 working days from payment


£1,800.00

Made to order. Full payment is taken at checkout. Production begins once payment is confirmed.

Pay by card, Apple Pay, Google Pay — or Klarna on eligible orders.

Caliper render for this kit:

XYZ Racing Hollow Front Brake Kit — Volvo V40 (1995-2004) — 304 mm
304 mm

The first-generation Volvo V40 carries most of its mass over the front axle, and on the boosted T4 cars that front bias asks far more of the standard discs than they were ever specified to give. This XYZ Racing Hollow Front Brake Kit for the Volvo V40 (1995-2004) swaps the original front setup for a larger, lighter two-piece floating disc and a fixed caliper, handing the busiest axle on the car the thermal headroom it lacked from the factory.

The P1-platform V40, built at NedCar on the architecture it shared with the Mitsubishi Carisma, was engineered as a sensible Swedish estate rather than a B-road weapon, and its front brakes reflect that brief. Fit a bigger front kit and the car finally hauls down in proportion to how a near-200bhp 1.9 turbo can push it.

What this brake kit does for your 1995-2004 Volvo V40

The most obvious change is heat management. A larger front disc with more swept area resists the fade that creeps in after a run of hard stops, so the pedal stays firm where the original setup would go long and soft. The hollow-vane disc core trims rotating and unsprung mass at each front corner, which the V40’s soft front end feels as slightly sharper turn-in and less reluctance to change direction. The fixed caliper clamps more evenly than the sliding original, giving a more linear, more confident pedal.

Pad compound lets you match bite to how the car is actually used. Street is the quiet, low-dust default for daily commuting. Sport adds bite and heat range for harder fast-road driving. Racing is the full track compound for circuit heat.

About the Hollow Front Brake Kit

This is a front-axle upgrade supplied as a matched pair of calipers and two-piece floating discs, where the rotor is lightened internally with a hollow-vane core to shed rotating mass without giving up swept area or thermal capacity. Less rotating mass means the brakes are quicker to react and put less strain on the front suspension and steering. The kit pairs that disc with a fixed caliper for stiffer, more consistent clamping than the factory sliding arrangement.

Disc face is drilled or slotted at the same price, and centre bell upgrades, two-tone anodizing in five colours or titanium, are selectable when you order. The caliper is hollow-body as standard, finished in your choice of the included painted colours Red, Yellow, Gold, Black or Anodized Black, with any Pantone available as a Custom Color and a premium tier covering polished-forged Titanium, Polished Gold and Polished Silver plus candy Teal, Blue, Red and Orange. A Hollow Racing caliper, with no dust cover, a 1000C rating and a two-year warranty, is there for serious track use.

Fitment for the Volvo V40 (1995-2004)

This kit is designed for the front axle of the first-generation Volvo V40 estate across the full 1995 to 2004 production span. It is a front-only big brake upgrade and can be specified for any V40 in that window. Confirm your exact build year when you order.

What buyers also search for

  • Volvo V40 front big brake kit for road and occasional track use
  • Volvo V40 T4 brake upgrade to cure front-axle fade on a turbo estate
  • Volvo V40 brake kit with Street, Sport and Racing pad compound options
  • Lightweight hollow-vane front discs for the 1995-2004 Volvo V40
  • Coloured caliper brake kit for a first-generation Volvo V40

Choose your disc style, pad compound and caliper finish, then configure your Volvo V40 front brake kit when you order.

What’s in the kit

Front axle kit — supplied as a complete bolt-on assembly.

  • Two-piece floating discs — 304–444 mm: you pick the exact diameter with the "Disc size" option
  • Lightweight aluminium centre bells
  • Forged aluminium calipers — 4 / 6 / 8 / 12-pot
  • High-stiffness mounting brackets
  • Braided stainless steel brake lines
  • High-performance brake pads (1 set)
  • Fitting hardware & tools pack

Choosing your spec

Every kit is built to order around the choices you make above. Here is what each option actually changes, so you can spec yours with confidence.

Brake pads — Street, Sport or Racing

Every kit ships with a full set of high-performance pads; the compound is your call.

Street is the right default for fast-road driving — a strong, progressive cold bite with low noise, low dust and long disc life. Sport raises the working temperature and adds bite and fade resistance for hard road use and the occasional track day, while still behaving on a cold morning. Racing is a track compound built for sustained abuse: huge fade resistance and bite once heat is in it, at the cost of more noise and dust when cold. Match the pad to how hard you actually use the brakes — there is no benefit to a race pad that never gets up to temperature.

Caliper grade — Hollow vs Hollow Racing

Hollow is the standard caliper on every kit: a hollow-body forged caliper, lighter than a solid one, fitted with a dust cover and backed by a 5-year oil-leak warranty. For most fast-road and spirited track use it is all the caliper you need.

Hollow Racing is the track-grade upgrade. It runs the same hollow body but without a dust cover (so there is nothing to melt at sustained high temperature), uses a twin-metal piston that isolates heat travelling from the disc to the oil seal, and is rated to 1000°C. Available 286–380mm (front). Warranty is 2 years on oil leaks and 10 years on appearance. Built for professional racing and repeated track days.

Hollow Racing caliper

Caliper colour & finish

Painted colours (Red, Yellow, Gold, Black, Anodized Black) are included at no cost. Want an exact match to your car? Custom Color (+£150) paints the calipers to any Pantone code you supply (15–20 day lead time).

Polished Forged finishes are the flagship: a forged caliper given a mirror-polished surface treatment that shifts colour with the viewing angle. Beyond the looks, the polished surface dissipates heat better, resists rust and stands up to the weather. Choose Titanium (neochrome, +£350), Polished Gold (+£300) or Polished Silver (+£250). They look their best paired with a titanium centre bell. Care: clean only with a dilute neutral cleaner or water.

Candy colours (+£200) use a deep candy-paint and polishing process for a mirror-reflection, boutique finish — pick Teal, Blue, Red or Orange (shown below right).

Polished forged caliper finishes
Candy caliper colours

Centre bells

The centre bell is the CNC-machined aluminium hat that joins the disc to the hub. The standard anodized centre bell is included. The Two-tone bell (+£200) adds an anodized accent ring — choose Red, Yellow, Orange, Purple or Silver right here at checkout. The Titanium centre bell (+£500) is a forged titanium bell (bolts not included) that finishes off the polished-forged look.

Two-tone anodized centre bells
Same car

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