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Big Brake Kit

XYZ Racing Hollow Front Brake Kit — Volvo 240 (1974-1993)

SKU: XYZ-BRK-BKF-VL-017-FRONT

  • IncludesFront axle pair (2 discs + 2 calipers)
  • PositionFront
  • Disc Ø380–444 mm
  • Caliper pots8 / 12-pot
  • Lead time10–15 working days

Fits Volvo 240 (1974-1993)

Brake pad compound

Street: quiet, low-dust, strong cold bite for road driving. Sport: higher temperature range and more bite for fast road and occasional track. Racing: maximum fade resistance for sustained track use (noisier and dustier cold). Match the pad to how hard you actually brake.

Disc size

Caliper grade

Hollow is the standard caliper: a lighter hollow-body forged caliper with a dust cover and a 5-year warranty. Hollow Racing drops the dust cover for sustained high-temperature use (rated to 1000°C, 2-year warranty) — the track-grade choice.

Caliper colour

Painted colours are included. Polished-forged finishes are mirror-polished forged calipers (Titanium, Gold, Silver); candy colours are a deep, mirror-reflection paint. Both are premium upgrades — fuller detail further down the page.

Painted — includedTell us the exact Pantone (PMS) code you want the calipers painted.Polished forgedCandy
Disc style

Drilled discs (cross-drilled holes) vent gas and water and look aggressive; slotted discs (surface grooves) wipe the pad face clean and resist fade under sustained hard use. Same price — choose on looks or how you drive.

Centre bell

The centre bell is the CNC-machined aluminium hat that joins the disc to the hub. Standard anodized is included; a two-tone bell adds an anodized accent ring in your choice of colour; titanium is the lightest, forged option.

Carbon-ceramic rotor

Carbon-ceramic rotors are a special-order track upgrade: far lighter than steel, fade-resistant at extreme temperatures and extremely long-lived. The price follows the disc size you choose above. The standard two-piece steel rotor is included.

Configured price£3,000.00Inc. VAT

Lead time: 10–15 working days from payment


£3,000.00

Made to order. Full payment is taken at checkout. Production begins once payment is confirmed.

Pay by card, Apple Pay, Google Pay — or Klarna on eligible orders.

Caliper render for this kit:

XYZ Racing Hollow Front Brake Kit — Volvo 240 (1974-1993) — 380 mm
380 mm

The Volvo 240’s real dynamic limitation was never the chassis, it was the modest single-piston front calipers asked to slow a heavy, cast-iron-nosed saloon from speed time and again. Owners building these cars for track days, retro drift duty or just confident fast-road use hit the same wall: the brakes give up long before the rest of the car does.

This XYZ Racing Hollow Front Brake Kit for the Volvo 240 is the answer to that. Supplied as a matched pair of left and right front corners, it replaces the tired factory front setup with a bigger, stiffer caliper and two-piece floating disc package designed to take repeated hard stops without the soft, fading pedal the standard system delivers once it gets hot.

What this brake kit does for your 1974-1993 Volvo 240

After fitting, the first thing you feel is a firmer, more progressive pedal with bite that arrives early and stays consistent. The larger swept area gives the front axle far more thermal headroom, so stops three and four feel like stop one rather than a vague, lengthening travel. The two-piece floating disc and its hollow-vane casting move heat away faster while trimming rotating mass. Because the kit is offered with three pad compounds, Street, Sport and Racing, you can match the bite and heat tolerance to how the car is actually used, from quiet daily commuting to repeated braking zones on circuit. On a nose-heavy 240 that runs most of its braking load through the front wheels, that extra front capacity is exactly where the upgrade pays off.

About the Hollow Front Brake Kit

The Hollow naming points to the caliper, which is hollow-cast as standard to cut rotating and unsprung mass at the front axle, where the 240 carries the bulk of its weight over the redblock engine. It is a complete front package, calipers, two-piece floating discs and the fitting hardware needed to bolt onto the 240’s front hubs, rather than a pad-and-disc swap. Pad compound is a buyer choice across Street, Sport and Racing, so the same hardware covers a quietly improved road car or a harder-working track build. Calipers come in Red, Yellow, Gold, Black and Anodized Black at no extra cost, with a Custom Color in any Pantone, premium polished-forged Titanium, Polished Gold and Polished Silver, and candy Teal, Blue, Red and Orange offered as upgrades, plus a Hollow Racing caliper rated to 1000C with a two-year warranty for serious track use. The emphasis throughout is repeatable stopping power and pedal consistency on a platform whose factory brakes were always the weak link.

Fitment for the Volvo 240 (1974-1993)

This is a front-axle kit covering the full Volvo 240 production run from 1974 to 1993. It is designed to fit the 240’s front hubs across that span. Confirm your wheel clearance against the configured disc and caliper size before ordering, as the larger package needs adequate room inside the rim. Discs come drilled or slotted at the same price, and centre bells can be upgraded to two-tone in five anodized colours or titanium at checkout.

What buyers also search for

  • Volvo 240 front big brake kit for track days and spirited road driving
  • Volvo 240 brake upgrade to cure fade on a heavy nose-loaded chassis
  • Volvo 240 brake kit with Street, Sport or Racing pad compound choice
  • Big brake conversion for the 1974-1993 240 redblock saloon and estate
  • Coloured caliper options for a Volvo 240 retro or drift build

Choose your pad compound and caliper finish and configure yours using the options above.

What’s in the kit

Front axle kit — supplied as a complete bolt-on assembly.

  • Two-piece floating discs — 380–444 mm: you pick the exact diameter with the "Disc size" option
  • Lightweight aluminium centre bells
  • Forged aluminium calipers — 8 / 12-pot
  • High-stiffness mounting brackets
  • Braided stainless steel brake lines
  • High-performance brake pads (1 set)
  • Fitting hardware & tools pack

Choosing your spec

Every kit is built to order around the choices you make above. Here is what each option actually changes, so you can spec yours with confidence.

Brake pads — Street, Sport or Racing

Every kit ships with a full set of high-performance pads; the compound is your call.

Street is the right default for fast-road driving — a strong, progressive cold bite with low noise, low dust and long disc life. Sport raises the working temperature and adds bite and fade resistance for hard road use and the occasional track day, while still behaving on a cold morning. Racing is a track compound built for sustained abuse: huge fade resistance and bite once heat is in it, at the cost of more noise and dust when cold. Match the pad to how hard you actually use the brakes — there is no benefit to a race pad that never gets up to temperature.

Caliper grade — Hollow vs Hollow Racing

Hollow is the standard caliper on every kit: a hollow-body forged caliper, lighter than a solid one, fitted with a dust cover and backed by a 5-year oil-leak warranty. For most fast-road and spirited track use it is all the caliper you need.

Hollow Racing is the track-grade upgrade. It runs the same hollow body but without a dust cover (so there is nothing to melt at sustained high temperature), uses a twin-metal piston that isolates heat travelling from the disc to the oil seal, and is rated to 1000°C. Available 286–380mm (front). Warranty is 2 years on oil leaks and 10 years on appearance. Built for professional racing and repeated track days.

Hollow Racing caliper

Caliper colour & finish

Painted colours (Red, Yellow, Gold, Black, Anodized Black) are included at no cost. Want an exact match to your car? Custom Color (+£150) paints the calipers to any Pantone code you supply (15–20 day lead time).

Polished Forged finishes are the flagship: a forged caliper given a mirror-polished surface treatment that shifts colour with the viewing angle. Beyond the looks, the polished surface dissipates heat better, resists rust and stands up to the weather. Choose Titanium (neochrome, +£350), Polished Gold (+£300) or Polished Silver (+£250). They look their best paired with a titanium centre bell. Care: clean only with a dilute neutral cleaner or water.

Candy colours (+£200) use a deep candy-paint and polishing process for a mirror-reflection, boutique finish — pick Teal, Blue, Red or Orange (shown below right).

Polished forged caliper finishes
Candy caliper colours

Centre bells

The centre bell is the CNC-machined aluminium hat that joins the disc to the hub. The standard anodized centre bell is included. The Two-tone bell (+£200) adds an anodized accent ring — choose Red, Yellow, Orange, Purple or Silver right here at checkout. The Titanium centre bell (+£500) is a forged titanium bell (bolts not included) that finishes off the polished-forged look.

Two-tone anodized centre bells
Same car

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Front & rear brake kits, coilovers and more for this car