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Big Brake Kit

XYZ Racing Hollow Front Brake Kit — Volkswagen PASSAT (ONLY FOR MODELS WITH TWO-PIECE OE CALIPER) (1996-2005)

SKU: XYZ-BRK-BKF-VO-030-FRONT

  • IncludesFront axle pair (2 discs + 2 calipers)
  • PositionFront
  • Disc Ø330–444 mm
  • Caliper pots6 / 8 / 12-pot
  • Lead time10–15 working days

Fits Volkswagen PASSAT (ONLY FOR MODELS WITH TWO-PIECE OE CALIPER) (1996-2005)

Brake pad compound

Street: quiet, low-dust, strong cold bite for road driving. Sport: higher temperature range and more bite for fast road and occasional track. Racing: maximum fade resistance for sustained track use (noisier and dustier cold). Match the pad to how hard you actually brake.

Disc size

Caliper grade

Hollow is the standard caliper: a lighter hollow-body forged caliper with a dust cover and a 5-year warranty. Hollow Racing drops the dust cover for sustained high-temperature use (rated to 1000°C, 2-year warranty) — the track-grade choice.

Caliper colour

Painted colours are included. Polished-forged finishes are mirror-polished forged calipers (Titanium, Gold, Silver); candy colours are a deep, mirror-reflection paint. Both are premium upgrades — fuller detail further down the page.

Painted — includedTell us the exact Pantone (PMS) code you want the calipers painted.Polished forgedCandy
Disc style

Drilled discs (cross-drilled holes) vent gas and water and look aggressive; slotted discs (surface grooves) wipe the pad face clean and resist fade under sustained hard use. Same price — choose on looks or how you drive.

Centre bell

The centre bell is the CNC-machined aluminium hat that joins the disc to the hub. Standard anodized is included; a two-tone bell adds an anodized accent ring in your choice of colour; titanium is the lightest, forged option.

Carbon-ceramic rotor

Carbon-ceramic rotors are a special-order track upgrade: far lighter than steel, fade-resistant at extreme temperatures and extremely long-lived. The price follows the disc size you choose above. The standard two-piece steel rotor is included.

Configured price£2,000.00Inc. VAT

Lead time: 10–15 working days from payment


£2,000.00

Made to order. Full payment is taken at checkout. Production begins once payment is confirmed.

Pay by card, Apple Pay, Google Pay — or Klarna on eligible orders.

Caliper render for this kit:

XYZ Racing Hollow Front Brake Kit — Volkswagen PASSAT (ONLY FOR MODELS WITH TWO-PIECE OE CALIPER) (1996-2005) — 330 mm
330 mm

The B5 and B5.5 Passat hangs its engine ahead of the front axle line, a longitudinal layout shared with the contemporary Audi A4. That weight sits over the nose, and it is the front brakes that pay for it: the standard front discs heat-soak quickly on a fast B-road or a downhill towing run, and the pedal goes long. This XYZ Racing Hollow front brake kit for the Volkswagen Passat (1996-2005) is the answer to that specific problem, with more thermal mass and more clamping force exactly where this chassis loads up hardest.

It is built for owners running the 1.8T, V6 or later variants who want repeatable stopping power without swapping the car’s road manners. As a matched pair of left and right calipers and two-piece floating discs, it is a front-axle upgrade. Note the fitment caveat carefully, since this kit is for Passats with the two-piece OE caliper only, so confirm your car when you order.

What this brake kit does for your 1996-2005 Volkswagen Passat

On a nose-heavy car like the B5 Passat, the gain you feel first is fade resistance. The larger front disc and uprated caliper hold their bite through repeated heavy stops, so the pedal stays firm where the OE setup would have started to soften. The two-piece floating disc and hollow-vane casting trim rotational and unsprung mass at the front axle while moving heat away faster, which sharpens turn-in and lets the front suspension settle faster over rough surfaces. Pad compound is your call: Street for everyday driving with low dust and quiet running, Sport for harder fast-road use, Racing for track sessions. Caliper colour comes painted in Red, Yellow, Gold, Black or Anodized Black at no extra cost, so the upgrade reads as intentional behind the spokes rather than an afterthought.

About the Hollow front brake kit

The Hollow kit pairs a hollow-bodied caliper, lighter as standard at each unsprung corner, with a two-piece floating disc that drops mass without sacrificing thermal capacity, the goal being a rotor that sheds heat and reduces the load the front hubs and suspension have to manage. The big-brake caliper increases pad contact area and clamping force over the two-piece OE unit it replaces, and the kit ships with a choice of three pad compounds across Street, Sport and Racing so the same hardware suits a daily Passat or a car that sees occasional circuit time. Included paint finishes are Red, Yellow, Gold, Black and Anodized Black, with a Custom Color in any Pantone, premium polished-forged Titanium, Polished Gold and Polished Silver, and candy Teal, Blue, Red and Orange available as upgrades. A Hollow Racing caliper, run without a dust cover and rated to 1000C with a two-year warranty, is offered for serious track duty. Everything is sized to the front axle of the B5 platform, the corner that does most of the braking work on this car.

Fitment for the Volkswagen Passat (1996-2005)

This is a front-axle kit for the 1996-2005 Volkswagen Passat, covering the B5 and B5.5 model run. It fits only Passat variants supplied with the two-piece OE front caliper, so check your existing caliper type before ordering, as the mounting geometry differs between OE caliper designs. Discs come drilled or slotted at the same price, and centre bells can be upgraded to two-tone in five anodized colours or titanium at checkout.

What buyers also search for

  • Volkswagen Passat B5 front big brake kit for fast road and light track use
  • Passat 1.8T and V6 brake upgrade to cut front-axle fade on long descents
  • Hollow lightweight disc kit to reduce unsprung mass on the B5 Passat front end
  • Two-piece OE caliper Passat brake conversion with Street, Sport and Racing pad options
  • Volkswagen Passat front brake kit with choice of caliper colour finishes

Choose your pad compound and caliper finish, and the configurator above will build your kit.

What’s in the kit

Front axle kit — supplied as a complete bolt-on assembly.

  • Two-piece floating discs — 330–444 mm: you pick the exact diameter with the "Disc size" option
  • Lightweight aluminium centre bells
  • Forged aluminium calipers — 6 / 8 / 12-pot
  • High-stiffness mounting brackets
  • Braided stainless steel brake lines
  • High-performance brake pads (1 set)
  • Fitting hardware & tools pack

Choosing your spec

Every kit is built to order around the choices you make above. Here is what each option actually changes, so you can spec yours with confidence.

Brake pads — Street, Sport or Racing

Every kit ships with a full set of high-performance pads; the compound is your call.

Street is the right default for fast-road driving — a strong, progressive cold bite with low noise, low dust and long disc life. Sport raises the working temperature and adds bite and fade resistance for hard road use and the occasional track day, while still behaving on a cold morning. Racing is a track compound built for sustained abuse: huge fade resistance and bite once heat is in it, at the cost of more noise and dust when cold. Match the pad to how hard you actually use the brakes — there is no benefit to a race pad that never gets up to temperature.

Caliper grade — Hollow vs Hollow Racing

Hollow is the standard caliper on every kit: a hollow-body forged caliper, lighter than a solid one, fitted with a dust cover and backed by a 5-year oil-leak warranty. For most fast-road and spirited track use it is all the caliper you need.

Hollow Racing is the track-grade upgrade. It runs the same hollow body but without a dust cover (so there is nothing to melt at sustained high temperature), uses a twin-metal piston that isolates heat travelling from the disc to the oil seal, and is rated to 1000°C. Available 286–380mm (front). Warranty is 2 years on oil leaks and 10 years on appearance. Built for professional racing and repeated track days.

Hollow Racing caliper

Caliper colour & finish

Painted colours (Red, Yellow, Gold, Black, Anodized Black) are included at no cost. Want an exact match to your car? Custom Color (+£150) paints the calipers to any Pantone code you supply (15–20 day lead time).

Polished Forged finishes are the flagship: a forged caliper given a mirror-polished surface treatment that shifts colour with the viewing angle. Beyond the looks, the polished surface dissipates heat better, resists rust and stands up to the weather. Choose Titanium (neochrome, +£350), Polished Gold (+£300) or Polished Silver (+£250). They look their best paired with a titanium centre bell. Care: clean only with a dilute neutral cleaner or water.

Candy colours (+£200) use a deep candy-paint and polishing process for a mirror-reflection, boutique finish — pick Teal, Blue, Red or Orange (shown below right).

Polished forged caliper finishes
Candy caliper colours

Centre bells

The centre bell is the CNC-machined aluminium hat that joins the disc to the hub. The standard anodized centre bell is included. The Two-tone bell (+£200) adds an anodized accent ring — choose Red, Yellow, Orange, Purple or Silver right here at checkout. The Titanium centre bell (+£500) is a forged titanium bell (bolts not included) that finishes off the polished-forged look.

Two-tone anodized centre bells
Same car

Other products that fit this vehicle

Front & rear brake kits, coilovers and more for this car

  • More XYZ products for the Volkswagen PASSAT (ONLY FOR MODELS WITH TWO-PIECE OE CALIPER) appear here as the rest of the range publishes.