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Big Brake Kit

XYZ Racing Hollow Front Brake Kit — Volkswagen PASSAT 35I (4WD) (ONLY FOR MODELS WITH TWO-PIECE OE CALIPER) (1988-1996)

SKU: XYZ-BRK-BKF-VO-033-FRONT

  • IncludesFront axle pair (2 discs + 2 calipers)
  • PositionFront
  • Disc Ø330–444 mm
  • Caliper pots6 / 8 / 12-pot
  • Lead time10–15 working days

Fits Volkswagen PASSAT 35I (4WD) (ONLY FOR MODELS WITH TWO-PIECE OE CALIPER) (1988-1996)

Brake pad compound

Street: quiet, low-dust, strong cold bite for road driving. Sport: higher temperature range and more bite for fast road and occasional track. Racing: maximum fade resistance for sustained track use (noisier and dustier cold). Match the pad to how hard you actually brake.

Disc size

Caliper grade

Hollow is the standard caliper: a lighter hollow-body forged caliper with a dust cover and a 5-year warranty. Hollow Racing drops the dust cover for sustained high-temperature use (rated to 1000°C, 2-year warranty) — the track-grade choice.

Caliper colour

Painted colours are included. Polished-forged finishes are mirror-polished forged calipers (Titanium, Gold, Silver); candy colours are a deep, mirror-reflection paint. Both are premium upgrades — fuller detail further down the page.

Painted — includedTell us the exact Pantone (PMS) code you want the calipers painted.Polished forgedCandy
Disc style

Drilled discs (cross-drilled holes) vent gas and water and look aggressive; slotted discs (surface grooves) wipe the pad face clean and resist fade under sustained hard use. Same price — choose on looks or how you drive.

Centre bell

The centre bell is the CNC-machined aluminium hat that joins the disc to the hub. Standard anodized is included; a two-tone bell adds an anodized accent ring in your choice of colour; titanium is the lightest, forged option.

Carbon-ceramic rotor

Carbon-ceramic rotors are a special-order track upgrade: far lighter than steel, fade-resistant at extreme temperatures and extremely long-lived. The price follows the disc size you choose above. The standard two-piece steel rotor is included.

Configured price£2,000.00Inc. VAT

Lead time: 10–15 working days from payment


£2,000.00

Made to order. Full payment is taken at checkout. Production begins once payment is confirmed.

Pay by card, Apple Pay, Google Pay — or Klarna on eligible orders.

Caliper render for this kit:

XYZ Racing Hollow Front Brake Kit — Volkswagen PASSAT 35I (4WD) (ONLY FOR MODELS WITH TWO-PIECE OE CALIPER) (1988-1996) — 330 mm
330 mm

The B3 Passat’s syncro four-wheel-drive layout sits its mass well forward, over a transversely mounted engine and the driven front axle – which is precisely where braking heat collects when you ask that same axle to turn the car and stop it at once. The XYZ Racing front big brake kit gives the 35I (4WD) the front-end thermal capacity its standard two-piece OE caliper setup was never built to hold.

This is a front big brake kit aimed at owners keeping these increasingly rare 1988-1996 Volkswagen Passat 35I (4WD) cars on fast roads and the occasional circuit day. Supplied as a matched front pair, it bolts to models running the two-piece OE caliper, replacing a thirty-year-old factory front brake with a larger disc, a fixed caliper and a choice of pad compounds.

What this big brake kit does for your 1988-1996 Volkswagen Passat 35I (4WD)

After fitment the first thing you notice is a firmer, more linear pedal: a fixed caliper flexes far less than the sliding factory unit, so pressure translates straight into bite. On a nose-heavy 4WD that lets you brake later and carry the pedal deeper into a corner without the front going vague. The larger front disc sheds more heat across repeated stops, which matters on a heavy syncro that gathers speed easily between braking zones. Pad choice tunes the rest: the Street compound suits road use, the Sport compound adds bite for spirited driving, and the Racing compound holds friction at the temperatures a track session generates. The caliper colour range, from understated Black through Gold to a custom Pantone finish, lets the hardware suit the car behind the spokes.

About the front brake kit

The XYZ Racing front brake kit is a bolt-on big brake upgrade built around a larger front disc and a fixed, multi-piston caliper in place of the Passat’s original sliding two-piece arrangement. The disc is a two-piece floating design with a hollow-vane face, and the fixed caliper – hollow-bodied as standard – clamps the disc evenly from both sides, which is what gives the consistent pedal and even pad wear the OE design struggles to match as it ages. Three pad compounds are offered – Street, Sport and Racing – so the kit can be configured for road, fast-road or track use without touching the hardware. Caliper finishes run to the no-cost Red, Yellow, Gold, Black and Anodized Black, a custom Pantone colour, the polished-forged Titanium, Polished Gold and Polished Silver, and the candy Teal, Blue, Red and Orange options, so the visual result is as deliberate as the engineering, with discs drilled or slotted at the same price. It is sold as a front-axle kit, the end of the car that does most of the work on a front-biased 4WD platform like the 35I.

Fitment for the Volkswagen Passat 35I (4WD) (1988-1996)

This kit is cut for the Volkswagen Passat 35I (4WD) built between 1988 and 1996 – the B3-generation syncro. One condition matters: it fits only cars running the two-piece OE front caliper, so confirm your factory caliper type before ordering. Check that against your specific car using the details below.

What buyers also search for

  • Volkswagen Passat 35I (4WD) front big brake kit for fast-road and occasional track use
  • Passat B3 syncro brake upgrade for owners running the two-piece OE caliper
  • 1988-1996 Volkswagen Passat front brake options with Street, Sport and Racing pad compounds
  • Painted, polished and candy caliper finishes, including custom Pantone, for the Passat 35I (4WD)
  • Big brake conversion that sharpens pedal feel and adds heat capacity on a nose-heavy 4WD Passat

Choose your pad compound and caliper colour, then build your Passat 35I (4WD) front big brake kit when you order.

What’s in the kit

Front axle kit — supplied as a complete bolt-on assembly.

  • Two-piece floating discs — 330–444 mm: you pick the exact diameter with the "Disc size" option
  • Lightweight aluminium centre bells
  • Forged aluminium calipers — 6 / 8 / 12-pot
  • High-stiffness mounting brackets
  • Braided stainless steel brake lines
  • High-performance brake pads (1 set)
  • Fitting hardware & tools pack

Choosing your spec

Every kit is built to order around the choices you make above. Here is what each option actually changes, so you can spec yours with confidence.

Brake pads — Street, Sport or Racing

Every kit ships with a full set of high-performance pads; the compound is your call.

Street is the right default for fast-road driving — a strong, progressive cold bite with low noise, low dust and long disc life. Sport raises the working temperature and adds bite and fade resistance for hard road use and the occasional track day, while still behaving on a cold morning. Racing is a track compound built for sustained abuse: huge fade resistance and bite once heat is in it, at the cost of more noise and dust when cold. Match the pad to how hard you actually use the brakes — there is no benefit to a race pad that never gets up to temperature.

Caliper grade — Hollow vs Hollow Racing

Hollow is the standard caliper on every kit: a hollow-body forged caliper, lighter than a solid one, fitted with a dust cover and backed by a 5-year oil-leak warranty. For most fast-road and spirited track use it is all the caliper you need.

Hollow Racing is the track-grade upgrade. It runs the same hollow body but without a dust cover (so there is nothing to melt at sustained high temperature), uses a twin-metal piston that isolates heat travelling from the disc to the oil seal, and is rated to 1000°C. Available 286–380mm (front). Warranty is 2 years on oil leaks and 10 years on appearance. Built for professional racing and repeated track days.

Hollow Racing caliper

Caliper colour & finish

Painted colours (Red, Yellow, Gold, Black, Anodized Black) are included at no cost. Want an exact match to your car? Custom Color (+£150) paints the calipers to any Pantone code you supply (15–20 day lead time).

Polished Forged finishes are the flagship: a forged caliper given a mirror-polished surface treatment that shifts colour with the viewing angle. Beyond the looks, the polished surface dissipates heat better, resists rust and stands up to the weather. Choose Titanium (neochrome, +£350), Polished Gold (+£300) or Polished Silver (+£250). They look their best paired with a titanium centre bell. Care: clean only with a dilute neutral cleaner or water.

Candy colours (+£200) use a deep candy-paint and polishing process for a mirror-reflection, boutique finish — pick Teal, Blue, Red or Orange (shown below right).

Polished forged caliper finishes
Candy caliper colours

Centre bells

The centre bell is the CNC-machined aluminium hat that joins the disc to the hub. The standard anodized centre bell is included. The Two-tone bell (+£200) adds an anodized accent ring — choose Red, Yellow, Orange, Purple or Silver right here at checkout. The Titanium centre bell (+£500) is a forged titanium bell (bolts not included) that finishes off the polished-forged look.

Two-tone anodized centre bells
Same car

Other products that fit this vehicle

Front & rear brake kits, coilovers and more for this car

  • More XYZ products for the Volkswagen PASSAT 35I (4WD) (ONLY FOR MODELS WITH TWO-PIECE OE CALIPER) appear here as the rest of the range publishes.